Automotive sensor / Radar sensor housing - front radar bracket

Radar bottom shell

Model: CD127-C010-1000

Applications

carindustry
Radar bottom shell

Description

CD127-C010-1000 is a precision 5Pin plastic connector housing, integrally molded, designed for use with the STA77 series connectors. It features comprehensive multi-view annotations for the overall shape, Pin positions, and installation and positioning dimensions, with multiple reference geometric tolerance controls to meet electrical insulation and PCB assembly requirements. The drawing is standardized and complete, encompassing technical requirements for electrical performance, appearance, and injection molding. It is environmentally friendly and compliant, suitable for mass precision injection molding production.

Features

  • The appearance is black, plump and complete, with uniform color
  • The surface should be free of defects such as scratches, cracks, and silver streaks
  • The outer surface is fine sandpaper, referring to VD13400 sample CN-V0024
  • Regular floating stitches are allowed, creating a seepage and diffusion effect
  • The limit mold top material push rod area is 0.2mm below the surface
  • After trimming, the shape is neat and beautiful, with a height of ≤0.3mm, and no sink marks

Specifications

airtightnessNo air leakage or water leakage (48KPa)
fixed torqueWhen using S14.8 self-tapping screws, the three fixing holes can withstand a torque of 3Nm
rated current2A AC/DC
rated voltageAccording to the matching terminal standard
sealing gradeMeets ISO 20693 sealing IP6K7, IP6K9K levels
Material Grade501DG30X4
Withstand VoltageAC 1000V / minute
contact resistanceInitial value ≤10mΩ; after environmental testing, ≤30mΩ
critical dimensionOuter diameter: Ø59±0.2, Ø43, Ø42, Ø41; length: 29.23mm±0.1mm
Cooperation interfaceTE 1-367616-1
Operating temperature-40℃ ~ +125℃
insulation resistance≥1000MΩ
Environmental ComplianceGB/T 30512-2014
Dimensional tolerance standardUndeclared tolerances shall comply with GB/T 14486 Level MI5; undeclared dimensions shall refer to the 3D model

Whitepapers

Related Cases

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

The original radar housing of the ADAS perception module in domestic new energy vehicle companies faced issues such as insufficient injection molding precision, sealing failure, and deformation under high and low temperatures, leading to abnormal radar detection after water infiltration on bumpy roads. Our company has customized a modified material precision radar housing, optimized the sealing grooves and internal positioning structure, and met the automotive-grade AEC-Q reliability requirements. The housing meets the standards for shock resistance, weather resistance, and electromagnetic shielding performance. It is verified simultaneously with EPS supporting components, achieving fixed-point mass production for multiple vehicle models and significantly reducing the rework rate of radar modules.

国内知名新能源车企

Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Domestic new energy vehicle companies have encountered issues with the original design of their onboard millimeter wave/ultrasonic radar housings, which lack sufficient shock resistance and waterproof performance. Additionally, the EPS steering connectors are prone to loosening under high-temperature conditions, affecting driving perception and steering safety. Our company has developed a dedicated precision housing for radar, which complements the EPS steering system connection components and has passed a full set of automotive-grade tests. The product is resistant to shock, high and low temperatures, and has improved assembly efficiency by 30%. It has successfully entered the mass production projects of vehicle companies and achieved stable batch supply.

某智能汽车企业